5

Standards Library

Reusable internal 5S standards with target scores, required evidence, and linked zones.

Workstation Tooling Layout

Set in Order

Every tool has a designated, labeled location on the shadow board.

Target
4.5
Actual avg
3.8
Linked zones
4
Evidence required
  • · Photo of tool board
  • · Shadow board labels

Floor Marking & Pedestrian Lanes

Set in Order

Yellow/green pedestrian and equipment lanes visible and unobstructed.

Target
4.0
Actual avg
4.0
Linked zones
5
Evidence required
  • · Floor photo

Red Tag Quarantine Process

Sort

Unused items red-tagged and moved to quarantine within 24h.

Target
4.0
Actual avg
2.8
Linked zones
4
Evidence required
  • · Red tag photo
  • · Log entry

Daily Cleaning Checklist

Shine

Cleaning checklist signed at end of each shift.

Target
4.5
Actual avg
3.2
Linked zones
6
Evidence required
  • · Signed checklist

Visual Standards Board

Standardize

Standards board posted with current targets and last audit score.

Target
4.0
Actual avg
4.1
Linked zones
3
Evidence required
  • · Board photo

Layered Audit Cadence

Sustain

Tier 1 daily, Tier 2 weekly, Tier 3 monthly audits completed.

Target
4.0
Actual avg
3.4
Linked zones
5
Evidence required
  • · Audit history

Rack Labeling & Slot ID

Set in Order

Every rack location labeled with slot ID and capacity.

Target
4.5
Actual avg
4.3
Linked zones
3
Evidence required
  • · Rack photo

Maintenance Spare Parts Storage

Set in Order

Spare parts stored in labeled bins with min/max levels.

Target
4.0
Actual avg
3.4
Linked zones
3
Evidence required
  • · Cabinet photo

Color-Coded Waste Streams

Sort

Waste sorted by color-coded bins; no mixed streams.

Target
4.0
Actual avg
2.8
Linked zones
4
Evidence required
  • · Bin photo

Shift Handover Standardization

Sustain

Shift handover follows the standard 5-point checklist.

Target
4.0
Actual avg
4.0
Linked zones
4
Evidence required
  • · Handover log